There are three types of UPS technology or topology defined by BS EN 62040-3:2011 including online, line interactive and standby/off-line uninterruptible power supplies. Each of the UPS topologies provides a different level of power protection from the basic protection provided by a standby UPS to the intermediate of a line interactive UPS and the ultimate or highest level provided by an online UPS. For help selecting the right solution please contact our projects team.
Static UPS are available in three core topologies, each of which provides a different level of power protection, and classified under BS EN 62040-3 to include:
Inside most modern electronic devices is a switch mode power supply (SMPS). This converts the incoming AC (alternating current) into the levels of DC (direct current) required to power internal circuits and processors. Voltage and frequency fluctuations can stress the SMPS and lead data processing errors, intermittent hardware faults and sudden failures.
UPS systems protect sensitive electronic and electrical devices by providing them with a cleaner, conditioned and regulated power supply and a source of battery backup if there is a power outage or the mains voltage and frequency drifts outside of the input window of the SMPS. The degree of power protection provided by the three UPS topologies varies and can be classified as Ultimate, Intermediate and Basic depending on the topology and level of sophisticated of the device.
The following table summarises the key differences between the UPS topologies:
|UPS Type||Protection Level||Output||Automatic Bypass||Voltage Regulation||No-break Output||Size Range|
|Online||Ultimate||sinewave||yes||yes via the AC-DC-AC process||continuously running inverter||400VA-800kVA, 1MW and larger|
|Line Interactive||Intermediate||sinewave, step wave or square wave*||no||yes with a built-in AVR/AVS||2-4ms||400VA-3kVA|
|Standby/Off-line||Basic||step wave or square wave*||no||no||2-4ms or greater||400VA-1.5kVA|
Note: * product dependent – refer to specification
Static UPS systems are available from 400VA up to 1MW and larger. The systems topologies include monoblock transformerless and transformer-based designs and transformerless modular systems, desktop, tower, rackmount and floor standing. Online UPS systems can act as frequency converters from 50-60HZ or 60-50Hz. 400Hz systems are also available. Transformerless UPS have high operating efficiencies of up to 96% or greater when operated in full online mode. Eco mode type function allows the UPS to reach 99% efficiency.
Some line interactive UPS systems can be installed with battery extension packs that plug into the rear of the UPS. The additional battery backup may be charged by the charging circuit built-into the UPS or may have its own charger and therefore require a separate AC mains power socket.
Online provide longer runtimes, either by replacing the internal battery for a higher Ampere-hour (Ah) rated battery or the use of external battery extension packs. External batteries may be supplied in a battery cabinet or on a battery stand. Provision may have to be made for additional charging if the UPS rectifier does not have sufficient charging capacity for the higher Ah-rated battery set.
An uninterruptible power source protects sensitive IT, electronic and electrical devices from mains power problems:
The three UPS topologies differ in how they provide protection from power problems. A standby/off-line UPS provides basic protection i.e. spikes, transients and electrical noise are suppressed to lower levels, the incoming voltage and frequency is tracked until it is either too high or too low form the UPS to power the load without its inverter activating. Online UPS provide a digitally generated sinewave from a continuously running inverter to which the load is always connected during normal operation. If the mains power supply fluctuates or fails the battery set provides DC power to the inverter without a break. Line interactive UPS provide intermediate protection, superior to that of a standby/off-line UPS but not to the high-grade level of an onine UPS.
Rotary UPS differ to static UPS systems and use a continuously rotating mass or motor to generate their electrical power. Rotary UPS systems run from several hundred kVA to Mega-Watt sized installations and require similar project and installation management planning to a generating set.
An uninterruptible power supply provides battery backup when the mains power fails and is designed to support a specific load size measured in kVA or kW. It is important to ensure that the UPS system is correctly sized for the load it is to support whether the device is protecting a single piece of IT equipment, a server room, data centre or industrial application. The following list provides information that can help to guide you through the selection process.
An uninterruptible power supply will have plug-in power sockets or hardwired terminals or a combination of both. Plug-in sockets are typically of the IEC320 C13 or C19 type dependent upon the power rating and will may be grouped into outlets that provide filtering for spikes and electrical noise and battery backup, and battery backup only, this type of arrangement supports load shedding when the mains power supply fails. Locking IEC to IEC cables should be considered for critical IT loads to prevent accidental disconnection. UPS above 3kVA/3kW provide hardwired input and output connections to comply with electrical safety regulations. One or more sockets may also be provided for small loads or a service engineer to use when conducting testing and preventative maintenance.
It is important to plan and map out how your load connections are to be made. This may be directly into the UPS itself or via a PDU (power distribution unit).
UPS Power systems should be sized to run at 80% of their capacity. This provides 20% headroom for overloads and short-term additional load demands. On-line UPS systems incorporate a built-in automatic bypass switch. This includes an output waveform monitoring circuit which will initiate a transfer of the critical load(s) to the raw mains power supply if the waveform is seen to start to collapse; in the case of UPS overload, short-circuit or internal UPS fault condition. Line interactive and standby/off-line UPS do not have an automatic bypass and will current limit their output and eventually cut-out of circuit to protect themselves, resulting in a load crash.
The amount of battery runtime your UPS will provide is dependent upon the load kVA/kW, Ampere-hour (Ah) rating of the battery set and the battery charge percentage. The most used type of battery in an uninterruptible power supply is a valve regulated lead acid (VRLA) maintenance free battery with either a 5-year or 10-year design life. This type of UPS battery will require replacement within years 3-4 or years 7-8 respectively. Your uninterruptible power source will include battery testing as part of its firmware which will be automatically activated (every 24hours typically) or manual from a front panel or remote command.
The UPS will alarm if the battery requires replacement via a front panel LED, LCD, or remote communications interface.
The battery testing will rate the overall health of the battery set. The problem with this type of UPS battery testing for extended runtime battery sets, is that the test is for the complete battery string rather than individual batteries. When placed under load during a mains power supply failure, the available battery capacity can collapse. Individual UPS battery testing should be considered as part of an annual preventative maintenance plan.
Lithium-ion batteries can also be used with some uninterruptible backup power systems. These will have more sophisticated battery management systems and the expected working life of a li-ion battery set will be 10-15 years. Lithium batteries can cycle faster than more traditional lead acid UPS batteries and are more temperature tolerant.
There are two types of parallel UPS system.
A modular UPS systems uses a UPS frame which will have a total capacity size and make use of individual UPS modules that can be connected in parallel-redundant or parallel-capacity configurations. For example a Legrand KEOR MOD 125kVA UPS frame using 25kVA UPS modules.
The ideal temperature for a server room or data hall is 18-25⁰C and this is suitable for a lead acid-based UPS battery system. Lead acid batteries are not temperature tolerant, and their design life can halve for every 1⁰C rise above 30⁰C.
Within a server rack cabinet, temperatures can rise higher than the recommended server room ambient temperature. It is important to monitor internal server rack temperatures and prevent ‘hot-spots’ to protect the IT servers, network devices and any rack mount UPS systems installed within the server cabinets.
An uninterruptible power supply will have internal fans for cooling, drawing air through the front of the units and exhausting through the rear. Fan intakes and exhaust areas should be clear, and space should generally be left between the sides of the UPS and external cabinet, racks, or room walls. Always follow the UPS manufacturer’s installation requirements. UPS systems will use variable speed fans, with N+X resilient and alarm monitoring for either fan failure and/or a high UPS internal temperature. Fans should be inspected, cleaned, and replaced as a consumable item as required and as part of a UPS preventative maintenance contract.
UPS power supplies can be remotely monitored using their communications options. This can include a slot-in or plug-in UPS communications card offering SNMP or Modbus protocols for use with UPS manufacturer’s UPS monitoring and control software or a data centre infrastructure management (DCIM) package. An interface may also provide dry-contacts/volt-free signal contacts for use with a building management system (BMS). A local USB or RS232 (on legacy UPS systems) will also provide a means for local interfacing for a UPS service engineering.
Whilst UPS will have a LED and audible alarms, it is important to remotely monitor any uninterruptible power and backup device. An alarm may indicate a battery issue (time for replacement), fan fault, high internal temperature, overload and even UPS out of service.
It is important to test and verify the setup of your uninterruptible power supply regularly. This can be done by disconnecting or removing the input power source so that the UPS system alarms for a mains power failure and starts to discharge its battery set. For smaller UPS, the connected load can be used with the appropriate approval(s) but for larger systems load banks may be required as part of preventative maintenance routines. Testing should be performed at least one a year or every 6 months or when there is a fundamental change to the UPS configuration in terms of load connection.
For more information on static UPS power supplies for use in data center or server room applications uplease contact our projects team. We supply a wide range of leading UPS manufacturers including APC by Schneider, Borri, CertaUPS, Eaton, Legrand and Vertiv.