The AIRSYS FluidCool-X is a liquid cooling system providing precision cooling and high performance thermal management in AI data centre environments, running high power density racks and thermal loads.
FluidCool-X has a 3-tier redundancy design and uses advanced VFD pump controls to deliver 99.999% uptime and ultra-efficient cooling with PUEs as low as 1.05. Available in 500kW, 1000kW, and 2000kW models, the FluidCool-X modular design supports fast deployment for everything from Edge AI PODS to large-scale training clusters.
FluidCool-X Coolant Distribution Units (CDUs) are purpose-built to solve the thermal challenges of next-gen AI hardware and high-density compute environments. Its cutting-edge technology allows operators to scale cooling quickly, maintain uptime, and stay ahead of rising thermal loads.
FluidCool-X Liquid Cooling Features
- Rack-to-Plant thermal orchestration
- Low-GWP refrigerants
- Autonomous load balancing
- AI density optimised
- Future-ready modular design
Reliability with Triple-Layer Uptime Protection
- Component Redundancy: dual pumps, sensors, and valves enable instant failover to maintain operation
- Power Redundancy: pptional ATS switches to backup power without interruption
- Smart Control Redundancy: Auto-switch between supply and return temperature control for stable performance
High Efficiency – Engineered for Peak Performance
- VFD Pumps: dynamically adjust flow to cut energy use by 30%
- 4K Ultra-Tight Approach Temperature: maximises heat exchange with industry-leading ΔT
- BPHE and W4 Water Reuse: High-efficiency plate heat exchangers plus closed-loop water recycling slash OPEX
Serviceability – Maintenance without Downtime
- Hot-Swappable Components: pumps and filters can be replaced in minutes without system shutdown
- Front-Access Design: 90% parts serviceable from the front
- Quick-Deploy Piping: Sanitary connections allow fast, tool-assisted plumbing changes
Modularity = Grow as You Compute
- Rack-Sized Footprint: fits standard racks without retrofitting
- Plug-and-Play Expansion: quickly cales in hours
- Centralised Control: seamlessly manage multi-units networks via a single interface
Comprehensive Sensor Suite
- Coolant Quality Monitoring: standard pH and conductivity sensors for real-time coolant condition tracking
- High-Precision Monitoring: primary and secondary loops equipped with precision temperature/pressure sensors (redundant sensors on critical points ensure continuous operation)
- Multi-protections: Condensation Protection/Leak Detection/Clogging Prevention
Dedicated VFD
- Standalone VFD: more flexible than pump-integrated VFDs, easier maintenance
- Advanced Control Capability: supports complex cooling logic requirements
- Built-in EMI Filter: reduces interference risks in sensitive environments
Premium Expansion Tank
- Pressure Surge Control: controls sudden pressure spikes during pump operation to protect piping and system components
- Pressure Stabilisation: Maintains steady system pressure for reliable performance and longer equipment life
Engineered Protection in FluidCool-X
- 316 stainless steel is used throughout the fluid-handling piping to mitigate risks of acid-induced corrosion and biofilm formation
- Insulating gaskets are deployed at all interfaces involving dissimilar metals to mitigate galvanic coupling
- The system is equipped with integrated pH and conductivity sensors, enabling real-time visibility into fluid condition and early warning of additive depletion or glycol degradation
- Data-driven analysis allows for predictive maintenance, enabling operators to schedule chemical adjustments and servicing before issues escalate—minimizing unplanned downtime and reducing total cost of ownership
While end-users remain responsible for routine fluid maintenance-including corrosion inhibitor and biocide management—the FluidCool-X is designed to actively protect itself from within, ensuring long-term reliability in mission-critical cooling deployments.
